Transportation Products Cooper Bussmann Inverter 1000W / 1800W INSTALLATION GUIDE
10 STEP 1: Determine an installation type Installation of the inverter will involve many common components, some which are shown below. Figure 1
11 AC Shore Power – [“shore power” refers to AC input power from a utility grid, generator, or other AC source.] To charge batteries and pass power
12 AC Cabling – AC cabling includes but is not limited to all wires/cables between the AC source and the inverter, and all the cabling between the in
13 STEP 2: Choose a Location for Inverter Mounting WARNING: Fire and Explosion hazard – It is possible for the inverter to produce arcs and/or spa
14 Figure 1-3 Approved Mounting Orientation Connecting the Equipment Ground: WARNING: Fire hazard – Improper grounding may result in a fire h
15 Wire Routing guidelines Suggested cable size for DC input connections is 00 AWG. See Table 1-1 for the fuse rating required at the battery end of
16 necessary, examine applicable codes for specific AC and DC wiring proximities. Figure 1-4 is an illustration of the AC wiring compartment. Fig
17 CAUTION: Reverse polarity – Connecting wires improperly (i.e. the neutral wire into the line termination) will cause the inverter to break down an
18 To make a hardwire connection with the AC OUTPUT of the inverter follow this procedure: 1. Ensure AC and DC power are OFF 2. Install require
19 AC wiring WITHOUT an Inverter Subpanel – This wiring configuration has the AC input to the inverter coming from an AC source directly. The AC mus
2 About Cooper Bussmann In a worldwide transportation marketplace Cooper Bussmann is your leading source for safe and reliable electrical power and
20 To make connections to DC terminals: 1. Ensure the inverter is OFF and no connections are being made to DC or AC circuits. 2. Remove nuts a
21 The image below displays how the terminals should look after installation. Figure 1-6 DC Cable Connections Grounding: The grounding lug locate
22 7. Route the cable to the inverter and insert the connection into the jack located near the battery select dip switch. IMPORTANT: The communi
23 Note: If the INVERTER button on the inverter is ON, the inverter will automatically supply the appliance(s) with inverted power from the batter
24 2. CONFIGURATION This chapter will address optimal inverter function for specific, electrical system requirements. Covering the following:
25 Customizing Display, Alarm, and Charging Current Settings The display panel is capable of adjusting the following: What is presently displa
26 To adjust alarm settings: By default, the alarm is ON. Press and hold the Select button for two seconds. The screen will display one of two t
27 Charging Current Guidelines AC Input Circuit Branch Breaker or fuse size (Amps) Charger DC Current Setting (Amps) Maximum By-pass AC Current Av
28 SPECIFICATIONS Appendix A is the location for product performance information and electrical specifications for the 1000W and 1800W Cooper
29 UtilitytoInverterACinputrecoveryfromInvertertoUtility100VACUtilitytoInverterandInvertertoUtilityhysteresis5VACminimumMa
3 Important Safety Instructions WARNING: Limitations on Use – The Cooper Bussmann Inverter is not to be connected to life support devices. CA
30 DC Output Current: Model Maximum DC Output current (Adc) Setting 1 Setting 2 Setting 3 Setting 4 12-110-1000-B2 2 +/- 0.5 5 +/- 0.5 10
32 Mechanical Specifications Vibration MIL-STD-202G, Method 214A, Test Condition A 5.35 Grms, 4hr / axis Must operate per specification during
33 Reverse Polarity Test Per SAE J1455 Sec. 4.11.1 –24 Vdc Applied to DC Terminals The inverter shall present no safety hazard. Internal fuses wil
34 MECHANICAL SPECIFICATIONS: Dimensions: Finish: Anodized Aluminum, Terminals: 1045 steel, Bright Tin Plate per ASTM-B545, Class A over, Ni
35 ModelDCInputACInputACOutputMinimumWireSize(AWG)Required ULListedFuse(Amp)MinimumWireSize(AWG)RecommendedBranchCircuit(
36 Fault Codes and Trouble Shooting: Inverter Section DC Input Warning and Shutdown Unitstartupvoltage(Losetting):>10.5+/‐0.3VDC
37 ACOutputOverloadProtectionandWarningandShutdownModel Condition Power(W) Dis‐playAudiblealarmV<11.4 11.4<V<11.8 V>11.81
38 Model DCOutputFuse12‐110‐1000‐B2 2x25A(AutoBlade)12‐110‐1000‐B412‐110‐1800‐B43x25A(AutoBlade)OverTemperatureProtectionLocation
39 ACOutputProtectionThereisnodetectionmethodforACbackfeedtoinverteroutput.InverteroutputbridgeMOSFETandrelatedcircuitrycompon
40 ChargerandACTransferSectionACInputSurgeProtection‐ 175JMOVisconnectedacrosstheLineandNeutralofACInputChargerDCOutpu
4 DC CONNECTION PRECAUTION(s) – Make only DC output connections or disconnections after setting all unit switches to OFF position and opening AC di
41 Toselectwhatisbeingdisplayedonthescreenduringby‐passmode,press‘Select’buttontotogglethedisplaytoshowfollowing:‐ DCInput
42 FanOn/OffsettingParameter Fanon FanoffLoad >500W <200WExtrusiontemp >60C <55CRectifierDiode >70C <60CDispla
43 FCC Part 15, Class B Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15
5 CONTENTS Installation ... pg 6 Configuration ...
6 1. INSTALLATION Chapter 1 offers information as a guide to installing a Cooper Bussmann Inverter/Battery Charger. It will cover the follow
7 Materials List The Cooper Bussmann Inverter package includes the items listed below: 1 Cooper Bussmann Inverter unit Owner’s / Installati
8 Safety Instructions WARNING: Shock hazard – All wiring of connectors or otherwise should be done by a technician, electrician, or person with
9 Installation Tools and Materials To install the Cooper Bussmann Inverter, the following tools/materials are recommended: Wire strippers M
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